This project focused on designing, fabricating, and testing a small scale wind turbine prototype. The objective was to generate measurable electrical output while applying aerodynamic considerations and design for additive manufacturing.
The turbine needed to rotate reliably under low wind speeds while maintaining geometric balance and structural integrity. Poor blade design or imbalance would reduce power output and create vibration.
I modeled blades, hub, and housing in CAD. Blade pitch and profile were iterated to improve low speed rotation. Wall thickness and support angles were optimized for 3D printing to reduce print time and improve part quality.
The turbine was assembled and tested under controlled lab conditions. Rotational behavior and electrical output were measured. Results were compared against design expectations to evaluate performance.
The final prototype generated measurable electrical output and maintained stable rotation at low wind speeds.
Our data
Power-current graph